Industrial Emission Control Services

System Audit

Elex India’s System Audit service evaluates air pollution control equipment to ensure efficient, reliable, and compliant operation. Our engineers inspect systems, review documentation, verify emission performance, and assess maintenance and control practices. By identifying performance gaps, we help plants maintain compliance, reduce downtime, improve efficiency, and extend equipment life. Each audit concludes with a clear, actionable report supporting stable operations and better air quality management.

Troubleshooting

A fault in a plant component can lead to elevated emissions, reduced output, or even a complete shutdown. While ELEX plants are highly reliable, swift intervention is crucial if an issue arises. Our expert team is available to provide prompt, professional, and dependable support in emergencies. Leveraging our extensive experience, we can quickly identify issues, diagnose root causes, implement effective solutions, and, where possible, prevent recurrence. Get in touch with us—our service team is ready to restore your operations to peak efficiency.

Maintenance

ELEX gas cleaning systems are known for their high availability and minimal maintenance needs. To ensure optimal performance, we recommend an annual inspection of installed systems, typically completed within a day per unit. Regular inspections significantly enhance system reliability. Depending on the industry, inspections are conducted every one to three years, often aligning with major overhauls of upstream production facilities. Early detection of spare part requirements allows for timely planning and replacement. Additionally, our expertise extends to systems from other manufacturers, enabling us to supply spare parts as needed.

Retrofit & Upgrades

Are you planning to expand your system or meet stricter regulatory limits? A retrofit or upgrade from ELEX AG can help you achieve these goals efficiently. By modifying existing installations, you can increase capacity with minimal effort or ensure compliance with new regulations. System conversions demand extensive expertise, especially when work must be carried out in confined spaces or during ongoing operations. With our deep experience in flue gas cleaning, we optimize key elements such as high-voltage technology, gas distribution, collecting surfaces, regulation, control, and conditioning for improved performance.

Spare Parts

Using genuine ELEX spare parts ensures optimal performance while significantly enhancing your system’s availability. Our assembly managers assist in maintaining the right spare parts inventory during inspections and revisions, ensuring all essential components are readily available for the next scheduled shutdown. With our extensive experience, we accurately assess your current requirements and provide expert guidance on efficient warehousing strategies. Our comprehensive documentation spans decades, allowing us to supply spare parts even for systems commissioned many years ago.

CFD Analysis

We utilize Computational Fluid Dynamics (CFD) simulations to analyze and optimize installations, whether designed by us or third parties. Depending on your requirements, we can model everything from electrostatic precipitators to complete gas duct systems. Our CFD analysis, accompanied by a detailed report, identifies potential optimizations, which we can also implement directly. With years of expertise and advanced simulation software, we understand the critical factors that drive efficiency and performance.

Commissioning

Our skilled engineers provide expert support during system commissioning, ensuring a smooth and reliable startup. Every mechanical component is thoroughly inspected for defects and potential weaknesses, guaranteeing long-term, uninterrupted operation. Additionally, the entire electrical installation is checked and adjusted as needed. A key aspect of commissioning is verifying the seamless interaction between actuators, sensors, and system controls. We also monitor system performance during initial operation, as upstream process parameters often require fine-tuning. Having an ELEX AG engineer on-site allows for real-time adjustments, ensuring optimal performance under actual operating conditions.

Consulting & Project Management

Whatever challenges you face in flue gas cleaning, our engineers are here to help. Whether you’re considering upgrading your filter system, optimizing your existing setup, or investing in a new electrostatic precipitator, we provide expert guidance tailored to your needs. ELEX has a strong track record of innovation, securing patents, and introducing new technologies. With extensive experience in building pilot plants, we are well-equipped to support your projects. Reach out to us—we offer expertise across the entire spectrum of flue gas cleaning.